Suzuki Vitara Repair Manual Free Download

1988-1998 Suzuki Vitara JX JLX Workshop Service Repair Manual 1995 SUZUKI SIDEKICK All Models Service and Repair Manual 2005-2008 Suzuki Grand Vitara (Suzuki Escudo) (JB416/ESP, JB419D, JB420/ESP, JB627, JB632 Series) Workshop Repair Service Manual. Download game team buddies pc. Read and download Suzuki Automobile GRAND VITARA - Service Manual online. Download free Suzuki user manuals, owners manuals, instructions, warranties and installation guides, etc. https://urgol.netlify.app/web-developer-portfolio-templates-free-download.html.

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Suzuki Vitara Repair Manual free. download full

3
Table of Contents
5
General Information
7
Abbreviations Used in This Manual
9
General Precautions
12
Body Number
12
Engine Identification Number
12
Transmission Identification Number
12
Identification Information
13
Metric Fasteners Fastener Strength Identification
13
Metric Information
14
Standard Tightening Torque
15
Vehicle Lifting Points
16
Front Support Location
16
Rear Support Location
17
Maintenance and Lubrication
18
Maintenance Schedule Under Normal Driving Conditions
20
Maintenance Recommended Under Severe Driving Conditions
24
Maintenance Service
24
Water Pump Belt Inspection and Replacement
25
A/C Compressor And/or Power Steering Pump Drive Belt
25
Camshaft Timing Belt Inspection
26
Engine Oil and Filter Change
26
Engine Bolts Tightening
26
Valve Lash Inspection
28
Cooling System Hoses and Connections Inspection
28
Engine Coolant Change
28
Engine Oil Capacity
29
Ignition System
29
Exhaust Pipes and Mountings Inspection
29
Ignition Wiring Replacement
30
Distributor Cap and Rotor Inspection
30
Spark Plugs Replacement
30
Plug Specification
31
Fuel System
31
Ignition Timing Inspection
31
Distributor Advancer Inspection
31
Air Cleaner Element Replacement and Inspection
32
Emission Control System
32
Carburetor Choke System Lubrication and Inspection
32
Engine Idle Speed and Idle Mixture Inspection
32
Oxygen Sensor Replacement
33
Electrical
33
Crankcase Ventilation Hoses and Connections Inspection
33
PCV (Positive Crankcase Ventilation) Valve Inspection
33
Fuel Vapor Storage System Inspection
34
Chassis and Body
34
Clutch Pedal Inspection
34
Brake Discs, Pads, Brake Drums and Shoes Inspection
34
Brake Hoses and Pipes Inspection
35
Brake Lever and Cable Inspection
35
Tire Inspection and Rotation
35
Wheel Discs and Free Wheeling Hubs Inspection
35
Wheel Bearing Inspection
36
Suspension Inspection
37
Propeller Shafts Inspection
37
Transmission Oil Inspection and Change
38
Fluid Level Inspection
38
Transfer and Differential Oil Inspection and Change
38
Steering System Inspection
39
Final Inspection
39
Power Steering System Inspection
39
Door Hinges Lubrication
41
Recommended Fluids and Lubricants
42
Heater and Ventilation
43
Heater General Description
44
Heater Control Operation
44
Forced Ventilation
45
Outside Air-Introduced Heating
45
Inside Air-Circulated Heating
45
Head-Cooled/Feet-Warmed Heating
46
Trouble Diagnosis
46
Servicing
46
Wiring Circuit
47
Heater Blower Motor Removal
47
Heater Blower Motor Installation
47
Heater Blower Resistor Removal
47
Heater Blower Resistor Inspection
48
Heater Blower Resistor Installation
48
Heater Blower Motor Switch Removal and Inspection
48
Heater Blower Motor Switch Installation
48
Control Cables
49
Air Control Cable Adjustment
49
Heater Control Cable Adjustment
49
Fresh Air Control Cable Adjustment
50
Heater Unit
51
Body Ventilation
51
Heater Unit Removal
51
Heater Unit Installation
52
Rear Duct Description
52
Rear Duct Removal
52
Rear Duct Installation
53
Bumpers and Sheet Metal
53
Front Bumper
54
Rear Bumper
54
Hood Adjustment
55
Hood Vertical Adjustment
55
Hood Lock Adjustment
55
Front Fender Removal
55
Front Fender Installation
56
Steering, Suspension, Wheels and Tires General Diagnosis
61
Tire Diagnosis
61
Irregular And/Or Premature Wear
61
Wear Indicator
61
Radial Tire Waddle
63
Vibration Diagnosis
63
Radial Tire Lead
64
Front End Alignment General Information
64
Toe Setting
65
Camber
65
Preliminary Checks Prior to Adjusting Front Alignment
65
Toe Adjustment
65
Camber and Caster Adjustment
66
Steering Angle
67
Steering Gear Box and Linkage
68
Steering Gear Box and Linkage General Description
69
Steering Gear Box Construction and Operation
70
Steering Gear Box Removal
70
Steering Gear Box Installation
71
Tie Rod End Removal
71
Tie Rod End Installation
72
Idler Arm Removal
72
Idler Arm Installation
73
Steering Wheel Inspection
73
Steering Gear Box Oil Level
74
Adjustment of Worm Shaft Starting Torque
76
Torque Specifications
76
Special Tools
77
Power Steering (P/S) System
78
Power Steering (P/S) System General Description
78
Power Steering System Layout
78
Hydraulic Pressure Circuit
79
Operation With Steering Wheel in Straight-ahead Position
79
Operation With Steering Wheel Turned to Right
80
Valve Unit
80
Operation With Steering Wheel Turned to Left
80
Manual Steering
80
Spring Reaction Mechanism
81
Power Steering (P/S) Pump
81
Flow Contol Valve
81
Components of P/S Pump
81
Operation of Flow Control Valve (When Idling)
82
Relief Valve
82
Operation of Flow Control Valve (When Running at Low Speed)
82
Operation of Flow Control Valve (When Running at High Speed)
83
Power Steering System General Diagnosis
85
On Vehicle Service
85
Steering Wheel Play Inspection
85
Steering Force Inspection
86
Power Steering Belt Tension
86
Power Steering Belt Tension Adjustment
86
Power Steering Fluid Level
86
Idle Up System
87
Air Bleeding Procedure
87
Hydraulic Pressure in P/S Circuit
89
Power Steering (P/S) Gear Box Removal
90
Power Steering (P/S) Gear Box Installation
91
Removing Steering Lower Shaft
91
Removing Center Link End
91
Removing Steering Gear Box
91
Installing Steering Gear Box
92
Power Steering (P/S) Pump Removal
92
Installing Steering Lower Shaft
93
Power Steering (P/S) Pump Installation
94
Power Steering (P/S) Pump Disassembly
94
Removing P/S Pump Pulley
95
Removing Terminal Assembly and Discharge Connector
95
Removing P/S Pump Cover
95
Removing Cam Ring
95
Removing Rotor
96
Power Steering Pump Assembly
96
Installing Shaft
96
Installing Rotor
96
Installing Vane
97
Installing Cover
97
Installing Flow Control Valve
97
Installing Terminal
97
Installing Suction Connector
98
P/S Pump Body and Shaft Inspection
98
Cam Ring Inspection
98
Rotor Vane Inspection
98
Flow Control Valve Inspection
100
Steering Wheel, Column and Shaft Description
102
Steering Wheel Removal
102
Steering Wheel Installation
103
Turn Signal/Dimmer Switch Removal
103
Turn Signal/Dimmer Switch Installation
103
Steering Column Removal
104
Steering Column Installation
104
Steering Lock Removal
105
Steering Lock Installation
105
Steering Lower Shaft Removal
105
Steering Lower Shaft Installation
106
Checking Steering Column for Accident Damage
107
Checking Tilt Steering Column Torque Specifications
107
Checking Tilt Steering Column Special Tool
108
Front Suspension
109
Front Suspension General Description
110
Stabilizer Bar/Bushings Removal
110
Stabilizer Bar/Bushings Installation
111
Strut Damper Removal
111
Strut Damper Installation
112
Coil Spring/Bump Stopper/Spring Rubber Seat Removal
113
Coil Spring/Bump Stopper/Spring Rubber Seat Installation
114
Bump Stopper/Spring Rubber Seat Removal
114
Bump Stopper/Spring Rubber Seat Installation
114
Wheel Hub/Bearing/Oil Seal Removal
115
Wheel Hub/Bearing/Oil Seal Installation
117
Knuckle/Wheel Spindle Removal
118
Knuckle/Wheel Spindle Installation
119
Suspension Control Arm/Ball Stud/Bushings Removal
120
Suspension Control Arm/Ball Stud/Bushings Installation
121
Front Free Wheeling Hub (Optional) General Description
121
Manual Free Wheeling Hub Operation
122
Manual Free Wheeling Hub Installation Instruction
123
Manual Free Wheeling Hub Maintenance Service
124
Automatic Free Wheeling Hub Operation
125
Automatic Free Wheeling Hub Installation Instruction
126
Automatic Free Wheeling Hub Maintenance Service
126
Post-assembly Confirmation
127
Front Suspension Inspection
127
Bar
127
Bushing
127
Strut Damper And/Or Coil Spring
129
Required Service Materials
130
Front Suspension Special Tools
131
Rear Suspension
132
Rear Suspension General Description
133
Rear Shock Absorber Removal
133
Rear Shock Absorber Installation
134
Coil Spring Removal
134
Coil Spring Installation
135
Trailing Rod and Bush Removal
136
Trailing Rod and Bush Installation
137
Rear Upper Arm Removal
139
Rear Upper Arm Installation
141
Rear Axle Shaft and Wheel Bearing Removal
142
Rear Axle Shaft and Wheel Bearing Installation
144
Rear Axle Shaft Inner Oil Seal Removal
144
Rear Axle Shaft Inner Oil Seal Installation
145
Rear Axle Housing Removal
147
Rear Axle Housing Installation
151
Rear Suspension Inspection
151
Trailing Rod, Upper Arm, Axle Housing and Coil Spring
151
Rear Suspension Fasteners
151
Upper Arm Ball Joint
152
Bearing Retainer and Axle Shaft Inner Oil Seal
152
Trailing Rod and Upper Arm Bush
152
Wheel Disc, Nut & Bearing
153
Recommended Torque Specifications
155
Wheels and Tires General Description
155
Replacement Tires
156
Wheels for Replacement
156
Wheel Maintenance
156
Wheel Attaching Studs
156
Inflation of Tires
157
Wheels and Tires Service Operations
157
Metric Lug Nuts and Wheel Studs
157
Tire Placard
157
Tire Rotation
158
Balancing Wheels
158
Tire Mounting and Demounting
158
Tire Repair
159
Wheels and Tires Torque Specifications
159
General Balance Procedure
159
Off-Vehicle Balancing
159
On-Vehicle Balancing
160
Front Drive Axle/Axle Bearing, Oil Seal
160
Drive Axle General Description
161
Drive Axle Removal
161
Drive Axle Disassembly
162
Drive Axle Inspection
162
Drive Axle Cleaning
163
Drive Axle Assembly
164
Axle Bearing/Oil Seal Removal
164
Drive Axle Installation
165
Axle Bearing/Oil Seal Installation
166
Front Drive Axle/Axle Bearing/Oil Seal Torque Specifications
167
Front Drive Axle/Axle Bearing/Oil Seal Required Service Materials
167
Front Drive Axle/Axle Bearing/Oil Seal Special Tools
168
Propeller Shafts General Description
169
Propeller Shafts Removal
169
Propeller Shafts Installation
169
Disassembly of Universal Joint
169
Universal Joint Noise
170
Disassembling On Flange Yoke Side
171
Reassembly of Universal Joint
172
Propeller Shafts Required Service Material
172
Propeller Shafts Special Tools
173
Brake
174
Brake General Description
175
Disc Brake Caliper Assembly General Description
175
Front Caliper Assembly
176
Caliper Operation
176
Single Piston Floating Caliper Type
176
Clearance Correction
177
Drum Brake Assembly General Description
178
Rear Brake Operation
180
Master Cylinder Assembly General Description
180
Master Cylinder Normal Operation
181
Master Cylinder One-circuit Operation